General data
General basic values
Speed at maximum performance
Compensation for valve play
Inlet valve stem diameter
Outlet valve stem diameter
Number of spark plugs/glow plugs required
Minimum engine oil pressure when idling
0,80
bar
Test temperature 80° C
Maximum deformation of cylinder head
0,050
mm
Rework (resurfacing) of the cylinder head is not allowed.
Cooling system
Cooling system pressure (radiator cap opening pressure)
Thermostat opens at temperature
Belt info
General dimensions
Accessory drive belt size
without air-conditioning system
21,34 x 950
Accessory drive belt size
with air-conditioning
21,18 x 1050
Fuel system
Fuel system in general
Mixture processing designation
Mixture processing manufacturer
Exhaust gas test values
General exhaust-gas-relevant values
Diagnostic socket location
Left hand side below the dashboard.
Idling speed with manual gearbox
Idling speed with automatic gearbox
Minimum engine oil temperature at VET
Diesel exhaust gas values
Diesel conditioning speed
up to 2006/03
4800 - 5200
1/min
from 60° C engine oil temperature
Diesel conditioning speed
from 2006/04
4600 - 5000
1/min
from 60° C engine oil temperature
Diesel conditioning gas injections
10
from 60° C engine oil temperature
Cut-off control speed
up to 2006/03
4800 - 5200
1/min
Cut-off control speed
from 2006/04
4600 - 5000
1/min
Brake system
Brake dimensions
Front axle brake disc thickness
Front axle brake disc thickness wear limit
Rear axle brake disc thickness
Rear axle brake disc thickness
Rear axle brake disc thickness wear limit
Rear axle brake disc thickness wear limit
Front axle brake lining thickness
without backing plate
14,00
mm
Rear axle brake lining thickness
without backing plate
11,00
mm
Front axle brake lining thickness wear limit
without backing plate
2,00
mm
Rear axle brake lining thickness wear limit
without backing plate
2,00
mm
Front axle brake disc diameter
Rear axle brake disc diameter
Rear axle brake disc diameter
Front axle brake piston diameter
Rear axle brake piston diameter
Rear axle brake piston diameter
Electrical system
Measuring values of sensors and actuators
Engine temperature sensor resistance at 0°
Engine temperature sensor resistance at 5°
Engine temperature sensor resistance at 15°
Engine temperature sensor resistance at 20°
Engine temperature sensor resistance at 25°
Engine temperature sensor resistance at 35°
Engine temperature sensor resistance at 40°
Engine temperature sensor resistance at 45°
Engine temperature sensor resistance at 50°
Engine temperature sensor resistance at 60°
Engine temperature sensor resistance at 80°
Engine temperature sensor resistance at 100°
General electrical system
Battery cold test current
Alternator charging current
Consumables
Filling quantities and specifications
Engine oil viscosity
VW 506 01
SAE 0W-30|SAE 5W-30
Engine oil specification
with fixed maintenance interval
VW 505 01
Engine oil specification
with flexible maintenance interval
VW 506 01|VW 507 00
Manual gearbox oil
Direct gearbox 02E, New filling
7,20
litres
Manual gearbox oil
Direct gearbox 02E, Amount to change
5,20
litres
Manual gearbox oil specification
Direct gearbox 02E
G 052 182 A2
Original oil
Manual gearbox oil specification
6 gear 02Q
G 052 171 A2
Original oil
Coolant
with auxiliary heater
9,70
litres
Cooling fluid specification
Brake fluid when changing
with automated shift gearbox
1,00
litres
Brake fluid when changing
with manual gearbox
1,15
litres
Brake fluid specification
Brake fluid specification
Air-conditioning system refrigerant
Refrigerant specification
Air-conditioning system oil
Compressor Zexel
110 - 130
cm³
Air-conditioning system oil
Sanden compressor
100 - 120
cm³
Air-conditioning system oil
1K0 820 803 F, Denso compressor
170 - 190
cm³
Air-conditioning system oil
1K0 820 803 E, Denso compressor
130 - 150
cm³
Air-conditioning system oil
1K0 820 859 M, Denso compressor
130 - 150
cm³
Air-conditioning system oil
1K0 820 859 S, Denso compressor
130 - 150
cm³
Air-conditioning system oil
1K0 820 859 H, Denso compressor
80 - 100
cm³
Air-conditioning system oil
1K0 820 859 N, Denso compressor
80 - 100
cm³
Air-conditioning system oil
1K0 820 859 P, Denso compressor
80 - 100
cm³
Air-conditioning system oil
1K0 820 859 T, Denso compressor
80 - 100
cm³
Air-conditioning system oil
1K0 820 808 A, Denso compressor
80 - 100
cm³
Air-conditioning system oil
8J0 260 805, Denso compressor
80 - 100
cm³
Air-conditioning compressor oil specification
Denso compressor
G 052 300 A2
Original oil
Air-conditioning compressor oil specification
Sanden compressor
G 052 154 A2
Original oil
Air-conditioning compressor oil specification
Compressor Zexel
G 052 154 A2
Original oil
Lighting
Front light sources
Low beam
with halogen headlamp
H7 12V 55W PX26d
Low beam
with xenon headlights
D1S 85V 35W PK32d-2
Daytime running light
from 2009, with daytime running light
P21W 12V 21W BA15s
Parking light
with halogen headlamp
W5W 12V 5W W2,1x9,5d Longlife
Parking light
with xenon headlights
W5W 12V 5W W2,1x9,5d blue
Front direction indicator
PY21W 12V 21W BAU15s yellow
Rear light sources
Rear direction indicator
PY21W 12V 21W BAU15s yellow
Tail light
Taillight
W3W 12V 3W W2,1x9,5d
Tail light
Taillight/brake light
P21/4W 12V 21/4W BAZ15d
Tail light
Taillight/fog lamp
P21/4W 12V 21/4W BAZ15d
Stop lamp
Taillight/brake light
P21/4W 12V 21/4W BAZ15d
Rear fog lamp
Taillight/fog lamp
P21/4W 12V 21/4W BAZ15d
Internal light sources
Interior light
front
C10W 12V 10W SV8,5-8
Interior light
rear
C10W 12V 10W SV8,5-8
Door safety light
Festoon 12V 5W SV8,5 (11x41)
Glove compartment light
Festoon 12V 3W SV7-8 (8,2x28)
Change intervals
For service data
Engine control toothed belt change interval
up to 2006
every 120.000 km
Engine control toothed belt change interval
from 2007
every 150.000 km
Engine control toothed belt test mode
not prescribed by the manufacturer
Engine control unit tensioning roller change interval
up to 2006
every 240.000 km
Engine control unit tensioning roller change interval
from 2007
every 300.000 km
Air filter change interval
every 90.000 km / 6 years
Fuel filter change interval
Fuel filter change interval
with bio-diesel
every 30.000 km / 2 years
Brake fluid change interval
Transmission oil change interval
Direct gearbox 02E
every 60.000 km
Gear oil filter change interval
Direct gearbox 02E
every 60.000 km
Engine oil and filter change interval
every 15.000 km / once a year
Engine oil and filter change interval
Longlife
according to service display
Battery emergency call system change interval
Interior filter change interval
every 60.000 km / 2 years
Tyre repair kit change interval
Check tyre repair kit durability.