General data
General basic values
Speed at maximum performance
Compensation for valve play
Inlet valve stem diameter
Outlet valve stem diameter
Number of spark plugs/glow plugs required
Maximum deformation of cylinder head
0,100
mm
Rework of the cylinder head is not allowed.
Cooling system
Cooling system pressure (radiator cap opening pressure)
1,40 - 1,55
bar
Fluid reservoir cap
Thermostat opens at temperature
Fuel system
Fuel system in general
Mixture processing designation
Exhaust gas test values
General exhaust-gas-relevant values
Exhaust gas recirculation
Diagnostic socket location
Under the dashboard, to the right of the steering column
Idling speed with manual gearbox
Brake system
Brake dimensions
Front axle brake disc thickness
Front axle brake disc thickness wear limit
Maximum lateral run-out of front axle brake disc
Rear axle brake disc thickness
Rear axle brake disc thickness wear limit
Maximum lateral run-out of rear axle brake disc
Rear axle brake drum diameter
Rear axle brake drum diameter wear limit
Front axle brake lining thickness
without backing plate
10,00
mm
Rear axle brake lining thickness
without backing plate
10,00
mm
Rear axle brake lining thickness
Front axle brake lining thickness wear limit
without backing plate
2,00
mm
Rear axle brake lining thickness wear limit
without backing plate
2,00
mm
Rear axle brake lining thickness wear limit
Front axle brake disc diameter
Rear axle brake disc diameter
Electrical system
Measuring values of sensors and actuators
Engine temperature sensor resistance at 25°
Injection valve resistance
General electrical system
Battery cold test current
Alternator charging current
Control unit voltage
14,00 - 15,00
Volt
at 20°C
Starter type
Planetary reduction gear unit
Consumables
Filling quantities and specifications
Engine oil viscosity
VW 506 01
SAE 0W-30|SAE 5W-30
Engine oil specification
VW 505 01|VW 506 01|VW 507 00
Manual gearbox oil specification
Power steering oil specification
ATF Dexron II|ATF Dexron III
Coolant
with rear heating
9,50
litres
Cooling fluid specification
Brake fluid when changing
Brake fluid specification
Clutch fluid specification
Air-conditioning system refrigerant
Air-conditioning system refrigerant
with rear compartment air-conditioning system
730 - 770
Gram
Refrigerant specification
Air-conditioning system oil
without rear compartment air-conditioning system
160 - 180
cm³
Air-conditioning compressor oil specification
Lighting
Front light sources
Low beam
with halogen headlamp
H1 12V 55W P14,5s
Low beam
with xenon headlights
D2R 85V 35W P32d-3
Parking light
W5W 12V 5W W2,1x9,5d Longlife
Front direction indicator
Rear light sources
Rear direction indicator
PY21W 12V 21W BAU15s yellow
Internal light sources
Interior light
Festoon 12V 8W SV8,5 (11x41)
Change intervals
For service data
Engine control toothed belt change interval
up to 2007
every 120.000 km / 8 years
Engine control toothed belt change interval
from 2008
every 120.000 km / 6 years
Accessory drive belt test interval
every 15.000 km / once a year
Air filter change interval
every 45.000 km / 3 years
Air filter cleaning interval
every 15.000 km / once a year
Fuel filter change interval
every 30.000 km / 2 years
Brake fluid change interval
every 45.000 km / 3 years
Engine coolant change interval
from 2008
every 80.000 km / 4 years
Transmission oil change interval
up to 2007
every 195.000 km / 13 years
Transmission oil change interval
from 2008
every 200.000 km / 10 years
Gearbox oil testing mode
every 15.000 km / once a year
Engine oil and filter change interval
every 15.000 km / once a year
Replace wireless remote control battery
every 30.000 km / 2 years
Interior filter change interval
every 15.000 km / once a year
Crankcase ventilation, cleaning interval
every 15.000 km / once a year