General data
General basic values
Speed at maximum performance
Speed at maximum performance
Compensation for valve play
Inlet valve stem diameter
Outlet valve stem diameter
Number of spark plugs/glow plugs required
Compression pressure
7,00 - 14,00
bar
Difference max. 3 bar
Compression pressure
new engine
11,00 - 14,00
bar
Difference max. 3 bar
Minimum engine oil pressure when idling
Engine CCZA
1,20
bar
Test temperature 80° C
Maximum deformation of cylinder head
0,050
mm
Rework (resurfacing) of the cylinder head is not allowed.
Cooling system
Cooling system pressure (radiator cap opening pressure)
Thermostat opens at temperature
Belt info
General dimensions
Accessory drive belt size
Engine BWA, without air-conditioning system
21,36 x 953
Accessory drive belt size
Engine BWA, with air-conditioning
21,36 x 1054
Accessory drive belt size
Ignition system
Ignition system values
Spark plugs/glow plugs BOSCH
Fuel system
Fuel system in general
Mixture processing designation
Mixture processing manufacturer
Exhaust gas test values
General exhaust-gas-relevant values
Diagnostic socket location
Left hand side below the dashboard.
Idling speed with manual gearbox
Engine BWA
660 - 860
1/min
Idling speed with manual gearbox
Engine CCZA
660 - 860
1/min
Minimum engine oil temperature at VET
Petrol exhaust gas values
CO content at idling
Engine CCZA
0,00 - 0,50
%
Increased idling speed
Engine BWA
2400 - 2600
1/min
Increased idling speed
Engine CCZA
2400 - 2600
1/min
CO content at increased idling
CO content at increased idling
Engine CCZA
0,00 - 0,30
%
Petrol conditioning time
Engine CCZA
120
Second(s)
Petrol conditioning speed
Petrol conditioning speed
Lambda sensor design
Engine BWA
wideband sensor
Lambda sensor design
Engine CCZA
wideband sensor
Test speed for lambda sensor signal
Engine BWA
660 - 860
1/min
Test speed for lambda sensor signal
Engine CCZA
660 - 860
1/min
Lambda value
Engine CCZA
0,97 - 1,03
λ
Brake system
Brake dimensions
Front axle brake disc thickness
Front axle brake disc thickness wear limit
Rear axle brake disc thickness
Rear axle brake disc thickness
Rear axle brake disc thickness wear limit
Rear axle brake disc thickness wear limit
Front axle brake lining thickness
without backing plate
14,00
mm
Rear axle brake lining thickness
without backing plate
11,00
mm
Front axle brake lining thickness wear limit
without backing plate
2,00
mm
Rear axle brake lining thickness wear limit
without backing plate
2,00
mm
Front axle brake disc diameter
Rear axle brake disc diameter
Rear axle brake disc diameter
Front axle brake piston diameter
Rear axle brake piston diameter
Rear axle brake piston diameter
Electrical system
Measuring values of sensors and actuators
Engine temperature sensor resistance at 0°
Engine temperature sensor resistance at 5°
Engine temperature sensor resistance at 15°
Engine temperature sensor resistance at 20°
Engine temperature sensor resistance at 25°
Engine temperature sensor resistance at 35°
Engine temperature sensor resistance at 40°
Engine temperature sensor resistance at 45°
Engine temperature sensor resistance at 50°
Engine temperature sensor resistance at 60°
Engine temperature sensor resistance at 80°
Engine temperature sensor resistance at 100°
Crankshaft sensor resistance
General electrical system
Battery cold test current
Alternator charging current
Consumables
Filling quantities and specifications
Engine oil viscosity
VW 502 00
0W-30, 0W-40, 5W-30, 5W-40, 10W-40
Engine oil specification
with fixed maintenance interval
VW 502 00
Engine oil specification
with flexible maintenance interval
VW 504 00
Manual gearbox oil
Direct gearbox 02E, New filling
7,20
litres
Manual gearbox oil
Direct gearbox 02E, Amount to change
5,20
litres
Manual gearbox oil specification
Direct gearbox 02E
G 052 182 A2
Original oil
Manual gearbox oil specification
6 gear 02Q
G 052 171 A2
Original oil
Coolant
with auxiliary heater
9,60
litres
Cooling fluid specification
Brake fluid when changing
with automated shift gearbox
1,00
litres
Brake fluid when changing
with manual gearbox
1,15
litres
Brake fluid specification
Brake fluid specification
Air-conditioning system refrigerant
Refrigerant specification
Air-conditioning system oil
Compressor Zexel
110 - 130
cm³
Air-conditioning system oil
Sanden compressor
100 - 120
cm³
Air-conditioning system oil
1K0 820 803 F, Denso compressor
170 - 190
cm³
Air-conditioning system oil
1K0 820 803 E, Denso compressor
130 - 150
cm³
Air-conditioning system oil
1K0 820 859 M, Denso compressor
130 - 150
cm³
Air-conditioning system oil
1K0 820 859 S, Denso compressor
130 - 150
cm³
Air-conditioning system oil
1K0 820 859 H, Denso compressor
80 - 100
cm³
Air-conditioning system oil
1K0 820 859 N, Denso compressor
80 - 100
cm³
Air-conditioning system oil
1K0 820 859 P, Denso compressor
80 - 100
cm³
Air-conditioning system oil
1K0 820 859 T, Denso compressor
80 - 100
cm³
Air-conditioning system oil
1K0 820 808 A, Denso compressor
80 - 100
cm³
Air-conditioning system oil
8J0 260 805, Denso compressor
80 - 100
cm³
Air-conditioning compressor oil specification
Denso compressor
G 052 300 A2
Original oil
Air-conditioning compressor oil specification
Sanden compressor
G 052 154 A2
Original oil
Air-conditioning compressor oil specification
Compressor Zexel
G 052 154 A2
Original oil
Lighting
Front light sources
Low beam
with halogen headlamp
H7 12V 55W PX26d
Low beam
with xenon headlights
D1S 85V 35W PK32d-2
Parking light
with halogen headlamp
W5W 12V 5W W2,1x9,5d Longlife
Parking light
with xenon headlights
W5W 12V 5W W2,1x9,5d blue
Fog lamps
up to 2008
H1 12V 55W P14,5s
Fog lamps
from 2009
HB4 12V 51W P22d
Front direction indicator
PY21W 12V 21W BAU15s yellow
Rear light sources
Rear direction indicator
PY21W 12V 21W BAU15s yellow
Tail light
Taillight
W3W 12V 3W W2,1x9,5d
Tail light
Taillight/brake light
P21/4W 12V 21/4W BAZ15d
Tail light
Taillight/fog lamp
P21/4W 12V 21/4W BAZ15d
Stop lamp
Taillight/brake light
P21/4W 12V 21/4W BAZ15d
Rear fog lamp
Taillight/fog lamp
P21/4W 12V 21/4W BAZ15d
Internal light sources
Interior light
front
C10W 12V 10W SV8,5-8
Interior light
rear
C10W 12V 10W SV8,5-8
Glove compartment light
Festoon 12V 3W SV7-8 (8,2x28)
Change intervals
For service data
Engine control toothed belt change interval
Engine BWA
every 180.000 km
Engine control toothed belt test mode
first time at 90.000 km,, then every 30.000 km
Air filter change interval
every 90.000 km / 6 years
Spark plug change interval
every 90.000 km / 6 years
Brake fluid change interval
Brake fluid change interval
from 2011
after 3 years for the first time, then every 2 years
Transmission oil change interval
Direct gearbox 02E
every 60.000 km
Gear oil filter change interval
Direct gearbox 02E
every 60.000 km
Automatic gearbox oil test mode
every 60.000 km / 4 years
Engine oil and filter change interval
every 15.000 km / once a year
Engine oil and filter change interval
Longlife
according to service display
Battery emergency call system change interval
Interior filter change interval
every 60.000 km / 2 years
Tyre repair kit change interval
Check tyre repair kit durability.