General data
General basic values
Compensation for valve play
Number of spark plugs/glow plugs required
Compression pressure
7,00 - 14,00
bar
Difference max. 3 bar
Compression pressure
new engine
11,00 - 14,00
bar
Difference max. 3 bar
Minimum engine oil pressure when idling
1,20 - 2,10
bar
Test temperature 80° C
Maximum deformation of cylinder head
Cooling system
Cooling system pressure (radiator cap opening pressure)
Thermostat opens at temperature
Fuel system
Fuel system in general
Mixture processing designation
Mixture processing manufacturer
Exhaust gas test values
General exhaust-gas-relevant values
Diagnostic socket location
The diagnostic socket is at the lower edge of the dashboard on the driver's side.
Idling speed with manual gearbox
Minimum engine oil temperature at VET
Petrol exhaust gas values
CO content at increased idling
Petrol conditioning speed
Test speed for lambda sensor signal
Brake system
Brake dimensions
Front axle brake disc thickness
PR. - number 2E3
29,50
mm
Front axle brake disc thickness
PR. - number 2E4
32,50
mm
Front axle brake disc thickness wear limit
PR. - number 2E3
25,50
mm
Front axle brake disc thickness wear limit
PR. - number 2E4
28,50
mm
Rear axle brake disc thickness
Rear axle brake disc thickness
Brake caliper FN44, PR. - number 0WR
22,00
mm
Rear axle brake disc thickness wear limit
Rear axle brake disc thickness wear limit
Brake caliper FN44, PR. - number 0WR
18,00
mm
Rear axle brake drum diameter
Brake caliper FN44, Parking brake, PR. - number 0WR
185,00
mm
Rear axle brake drum diameter wear limit
Brake caliper FN44, Parking brake, PR. - number 0WR
186,00
mm
Front axle brake lining thickness
PR. - number 2E3, without backing plate
12,50
mm
Front axle brake lining thickness
PR. - number 2E4, without backing plate
12,00
mm
Rear axle brake lining thickness
without backing plate
11,50
mm
Rear axle brake lining thickness
Brake caliper FN44, without backing plate, PR. - number 0WR
13,00
mm
Parking brake brake lining thickness
Front axle brake lining thickness wear limit
without backing plate
2,00
mm
Rear axle brake lining thickness wear limit
without backing plate
2,00
mm
Parking brake lining thickness wear limit
without backing plate
1,00
mm
Front axle brake disc diameter
PR. - number 2E3
308,00
mm
Front axle brake disc diameter
PR. - number 2E4
340,00
mm
Rear axle brake disc diameter
Front axle brake piston diameter
PR. - number 2E3
60,00
mm
Front axle brake piston diameter
PR. - number 2E4
44,00
mm
Dual-piston brake
Rear axle brake piston diameter
Consumables
Filling quantities and specifications
Engine oil viscosity
VW 502 00
0W-30, 0W-40, 5W-30, 5W-40, 10W-40
Engine oil specification
with fixed maintenance interval
VW 502 00
Engine oil specification
with flexible maintenance interval
VW 504 00
Manual gearbox oil specification
Gearbox 0A5
G 052 171 A2
Original oil
Cooling fluid specification
Brake fluid when changing
Brake fluid specification
Air-conditioning system refrigerant
up to model year 2009, with air-conditioning
600 - 700
Gram
Air-conditioning system refrigerant
up to model year 2009, with rear compartment air-conditioning system
900 - 1000
Gram
Air-conditioning system refrigerant
from model year 2010, with air-conditioning
500 - 550
Gram
Air-conditioning system refrigerant
from model year 2010, with rear compartment air-conditioning system
800 - 850
Gram
Refrigerant specification
Air-conditioning system oil
Denso compressor
130 - 150
cm³
Air-conditioning system oil
Denso compressor, with rear compartment air-conditioning system
230 - 250
cm³
Air-conditioning system oil
Sanden compressor
120 - 150
cm³
Air-conditioning system oil
Sanden compressor, with rear compartment air-conditioning system
220 - 250
cm³
Air-conditioning compressor oil specification
Denso compressor
G 052 300 A2
Original oil
Air-conditioning compressor oil specification
Sanden compressor
G 052 154 A2
Original oil
Lighting
Front light sources
Low beam
with single headlamp
H4 12V 60/55W P43t
Low beam
with double headlamp
H7 12V 55W PX26d
Low beam
with xenon headlights
D3S 85V 35W PK32d-5
High beam
with single headlamp
H4 12V 60/55W P43t
High beam
with double headlamp
H15 12V 15/55 PGJ23t-1
High beam
with xenon headlights
H7 12V 55W PX26d
Daytime running light
with single headlamp
P21W 12V 21W BA15s
Daytime running light
with double headlamp
H15 12V 15/55 PGJ23t-1
Daytime running light
with xenon headlights
LED
Original part
Parking light
with halogen headlamp
W5W 12V 5W W2,1x9,5d Longlife
Parking light
with xenon headlights
LED
Original part
Front direction indicator
with halogen headlamp
PY21W 12V 21W BAU15s
Front direction indicator
with xenon headlights
PY24W 12V 24W PGU20/4
Rear light sources
Rear direction indicator
Yellow direction indicator lens
P21W 12V 21W BA15s
Rear direction indicator
White direction indicator lens
PY21W 12V 21W BAU15s yellow
Tail light
Taillight
R10W 12V 10W BA15s
Tail light
Taillight/brake light
P21/5W 12V 21/5W BAY15d Longlife
Stop lamp
Taillight/brake light
P21/5W 12V 21/5W BAY15d Longlife
Internal light sources
Change intervals
For service data
Coolant pump toothed belt change interval
Accessory drive belt test interval
up to 2013
every 30.000 km / 2 years
Accessory drive belt test interval
from 2014
is part of the service schedule
Coolant drive gear balance shaft change interval
Air filter change interval
every 120.000 km / 6 years
Spark plug change interval
every 60.000 km / 4 years
Brake fluid change interval
up to 2013
is part of the inspection service schedule
Brake fluid change interval
from 2014
after 3 years for the first time, then every 2 years
Interior filter change interval
every 60.000 km / 2 years