General data
General basic values
Speed at maximum performance
Compensation for valve play
Inlet valve stem diameter
Outlet valve stem diameter
Number of spark plugs/glow plugs required
Compression pressure
Engine CFFB
19,00 - 31,00
bar
Difference max. 5 bar
Compression pressure
Engine CFFB, new engine
25,00 - 31,00
bar
Difference max. 5 bar
Minimum engine oil pressure when idling
Engine BKD
0,80
bar
Test temperature 80° C
Minimum engine oil pressure when idling
Engine CFFB
0,50
bar
Test temperature 80° C
Minimum engine oil pressure when idling
Engine CLJA
0,50
bar
Test temperature 80° C
Maximum deformation of cylinder head
Engine BKD
0,050
mm
Rework of the cylinder head is not allowed.
Maximum deformation of cylinder head
Engine CFFB
0,100
mm
Rework of the cylinder head is not allowed.
Maximum deformation of cylinder head
Engine CLJA
0,100
mm
Rework of the cylinder head is not allowed.
Cooling system
Cooling system pressure (radiator cap opening pressure)
Thermostat opens at temperature
Belt info
General dimensions
Accessory drive belt size
Fuel system
Fuel system in general
Mixture processing designation
Mixture processing designation
Mixture processing designation
Mixture processing manufacturer
Exhaust gas test values
General exhaust-gas-relevant values
Diagnostic socket location
Left hand side below the dashboard.
Idling speed with manual gearbox
Engine CFFB
730 - 930
1/min
Minimum engine oil temperature at VET
Diesel exhaust gas values
Diesel conditioning speed
Engine CFFB
5200 - 5600
1/min
from 60° C engine oil temperature 10 gas impulses
Diesel conditioning gas injections
Engine CFFB
10
from 60° C engine oil temperature
Cut-off control speed
Engine CFFB
5200 - 5600
1/min
Brake system
Brake dimensions
Front axle brake disc thickness
Front axle brake disc thickness wear limit
Rear axle brake disc thickness
Rear axle brake disc thickness wear limit
Front axle brake lining thickness
without backing plate
14,00
mm
Rear axle brake lining thickness
without backing plate
11,00
mm
Front axle brake lining thickness wear limit
without backing plate
2,00
mm
Rear axle brake lining thickness wear limit
without backing plate
2,00
mm
Front axle brake disc diameter
PR. - number 1ZA, PR. - number 1LJ
312,00
mm
Rear axle brake disc diameter
Rear axle brake disc diameter
Front axle brake piston diameter
Rear axle brake piston diameter
Electrical system
Measuring values of sensors and actuators
Engine temperature sensor resistance at 0°
Engine temperature sensor resistance at 5°
Engine temperature sensor resistance at 15°
Engine temperature sensor resistance at 20°
Engine temperature sensor resistance at 25°
Engine temperature sensor resistance at 35°
Engine temperature sensor resistance at 40°
Engine temperature sensor resistance at 45°
Engine temperature sensor resistance at 50°
Engine temperature sensor resistance at 60°
Engine temperature sensor resistance at 80°
Engine temperature sensor resistance at 100°
General electrical system
Consumables
Filling quantities and specifications
Engine oil specification
Engine BKD, with fixed maintenance interval
VW 505 01
Engine oil specification
Engine CFFB, with fixed maintenance interval
VW 507 00
Engine oil specification
Engine CLJA, with fixed maintenance interval
VW 507 00
Engine oil specification
with flexible maintenance interval
VW 507 00
Manual gearbox oil
Direct gearbox 02E, New filling
7,20
litres
Manual gearbox oil
Direct gearbox 02E, Amount to change
5,20
litres
Manual gearbox oil specification
Direct gearbox 02E
G 052 182 A2
Original oil
Manual gearbox oil specification
6 gear 02Q
G 052 171 A2
Original oil
Coolant
with auxiliary heater
9,40
litres
Cooling fluid specification
Brake fluid when changing
with manual gearbox
1,15
litres
Brake fluid when changing
with automated shift gearbox
1,00
litres
Brake fluid specification
Air-conditioning system refrigerant
Refrigerant specification
Air-conditioning system oil
Denso compressor
130 - 150
cm³
Air-conditioning system oil
Sanden compressor
100 - 120
cm³
Air-conditioning compressor oil specification
Denso compressor
G 052 300 A2
Original oil
Air-conditioning compressor oil specification
Sanden compressor
G 052 154 A2
Original oil
Lighting
Front light sources
Low beam
with halogen headlamp
H7 12V 55W PX26d
Low beam
with bi-xenon
D1S 85V 35W PK32d-2
High beam
with halogen headlamp
H3 12V 55W PK22s
High beam
with bi-xenon
D1S 85V 35W PK32d-2
High beam
Full-beam spotlight, with bi-xenon
H3 12V 55W PK22s
Daytime running light
with front fog/daytime running light unit
P21W 12V 21W BA15s
Parking light
with halogen headlamp
W5W 12V 5W W2,1x9,5d Longlife
Parking light
with bi-xenon
W5W 12V 5W W2,1x9,5d blue
Front direction indicator
Rear light sources
Internal light sources
Glove compartment light
Festoon 12V 3W SV7-8 (8,2x28)
Change intervals
For service data
Engine control toothed belt change interval
Engine BKD
every 150.000 km
Engine control toothed belt change interval
Engine CFFB
every 210.000 km
Engine control toothed belt change interval
Engine CLJA
every 210.000 km
Engine control unit tensioning roller change interval
Engine BKD
every 300.000 km
Engine control unit tensioning roller change interval
Engine CFFB
every 210.000 km
Engine control unit tensioning roller change interval
Engine CLJA
every 210.000 km
Air filter change interval
every 90.000 km / 6 years
Fuel filter change interval
Brake fluid change interval
Brake fluid change interval
from 2011
after 3 years for the first time, then every 2 years
Transmission oil change interval
Direct gearbox 02E
every 60.000 km
Gear oil filter change interval
Direct gearbox 02E
every 60.000 km
Interior filter change interval
every 60.000 km / 2 years
Tyre repair kit change interval
Check tyre repair kit durability.
Particle filter test interval
Engine CFFB
first time at 180.000 km, then every 30.000 km
Replace Diesel particulate filter on reaching the limit value of 70 g.
Particle filter test interval
Engine CLJA
first time at 180.000 km, then every 30.000 km