General data
General basic values
Compensation for valve play
Number of spark plugs/glow plugs required
Compression pressure
7,00 - 14,00
bar
Difference max. 3 bar
Compression pressure
new engine
11,00 - 14,00
bar
Difference max. 3 bar
Minimum engine oil pressure when idling
1,20 - 2,10
bar
Test temperature 80° C
Maximum deformation of cylinder head
Cooling system
Cooling system pressure (radiator cap opening pressure)
Thermostat opens at temperature
Fuel system
Fuel system in general
Mixture processing designation
Mixture processing manufacturer
Exhaust gas test values
General exhaust-gas-relevant values
Diagnostic socket location
Left hand side below the dashboard.
Idling speed with manual gearbox
Minimum engine oil temperature at VET
Petrol exhaust gas values
CO content at increased idling
Petrol conditioning speed
Test speed for lambda sensor signal
Brake system
Brake dimensions
Front axle brake disc thickness
Front axle brake disc thickness wear limit
Rear axle brake disc thickness
Rear axle brake disc thickness wear limit
Front axle brake lining thickness
without backing plate
14,00
mm
Rear axle brake lining thickness
without backing plate
11,00
mm
Front axle brake lining thickness wear limit
without backing plate
2,00
mm
Rear axle brake lining thickness wear limit
without backing plate
2,00
mm
Electrical system
General electrical system
Consumables
Filling quantities and specifications
Engine oil viscosity
VW 502 00
0W-30, 0W-40, 5W-30, 5W-40, 10W-40
Engine oil specification
with fixed maintenance interval
VW 502 00
Engine oil specification
with flexible maintenance interval
VW 504 00
Manual gearbox oil
Direct gearbox 02E, New filling
7,20
litres
Manual gearbox oil
Direct gearbox 02E, Amount to change
5,20
litres
Manual gearbox oil
Gearbox 02S, New filling
2,10
litres
Manual gearbox oil
Gearbox 02S, Amount to change
1,90
litres
Manual gearbox oil specification
Direct gearbox 02E
G 052 182 A2
Original oil
Manual gearbox oil specification
Gearbox 02S
G 052 171 A2
Original oil
Coolant
with auxiliary heater
9,60
litres
Cooling fluid specification
Brake fluid when changing
Brake fluid specification
Air-conditioning system refrigerant
Refrigerant specification
Air-conditioning system oil
Denso compressor
130 - 150
cm³
Air-conditioning system oil
Sanden compressor
100 - 120
cm³
Air-conditioning compressor oil specification
Denso compressor
G 052 300 A2
Original oil
Air-conditioning compressor oil specification
Sanden compressor
G 052 154 A2
Original oil
Lighting
Front light sources
Low beam
with halogen headlamp
H7 12V 55W PX26d
Low beam
with bi-xenon
D1S 85V 35W PK32d-2
High beam
with halogen headlamp
H3 12V 55W PK22s
High beam
with bi-xenon
D1S 85V 35W PK32d-2
High beam
Full-beam spotlight, with bi-xenon
H3 12V 55W PK22s
Daytime running light
with front fog/daytime running light unit
P21W 12V 21W BA15s
Parking light
with halogen headlamp
W5W 12V 5W W2,1x9,5d Longlife
Parking light
with bi-xenon
W5W 12V 5W W2,1x9,5d blue
Front direction indicator
Rear light sources
Internal light sources
Glove compartment light
Festoon 12V 3W SV7-8 (8,2x28)
Change intervals
For service data
Air filter change interval
every 90.000 km / 6 years
Spark plug change interval
every 90.000 km / 6 years
Brake fluid change interval
after 3 years for the first time, then every 2 years
Transmission oil change interval
Direct gearbox 02E
every 60.000 km
Gear oil filter change interval
Direct gearbox 02E
every 60.000 km
Interior filter change interval
every 60.000 km / 2 years
Tyre repair kit change interval
Check tyre repair kit durability.