General data
General basic values
Speed at maximum performance
Compensation for valve play
Inlet valve opens/closes in degrees of crank angle
16°-/25°+
- before TDC+ after TDC/- before BDC+ after BDC
Outlet valve opens/closes in degrees of crank angle
28°-/19°+
- before BDC+ after BDC/- before TDC+ after TDC
Inlet valve stem diameter
Outlet valve stem diameter
Number of spark plugs/glow plugs required
Compression pressure
19,00 - 31,00
bar
Difference max. 5 bar
Maximum deformation of cylinder head
0,050
mm
Rework (resurfacing) of the cylinder head is not allowed.
Cooling system
Cooling system pressure (radiator cap opening pressure)
Thermostat opens at temperature
Cooling fan is switched off at temperature
Cooling fan is switched off at temperature
Cooling fan is switched on at temperature
Cooling fan is switched on at temperature
Belt info
General dimensions
Accessory drive belt size
without air-conditioning system
21,18 x 1120
Accessory drive belt size
with air-conditioning
21,18 x 1195
Fuel system
Fuel system in general
Mixture processing designation
Mixture processing manufacturer
Exhaust gas test values
General exhaust-gas-relevant values
Diagnostic socket location
The diagnostic socket is at the lower edge of the dashboard on the driver's side.
Idling speed with manual gearbox
Minimum engine oil temperature at VET
Diesel exhaust gas values
Diesel conditioning speed
4600 - 5000
1/min
from 60° C engine oil temperature
Diesel conditioning gas injections
10
from 60° C engine oil temperature
Brake system
Brake dimensions
Front axle brake disc thickness
Front axle brake disc thickness wear limit
Rear axle brake disc thickness
Rear axle brake disc thickness wear limit
Front axle brake lining thickness
Rear axle brake lining thickness
Front axle brake lining thickness wear limit
with backing plate
7,00
mm
Rear axle brake lining thickness wear limit
with backing plate
7,00
mm
Front axle brake disc diameter
Rear axle brake disc diameter
Front axle brake piston diameter
Rear axle brake piston diameter
Electrical system
Measuring values of sensors and actuators
Engine temperature sensor resistance at 0°
Engine temperature sensor resistance at 5°
Engine temperature sensor resistance at 15°
Engine temperature sensor resistance at 20°
Engine temperature sensor resistance at 25°
Engine temperature sensor resistance at 35°
Engine temperature sensor resistance at 40°
Engine temperature sensor resistance at 45°
Engine temperature sensor resistance at 50°
Engine temperature sensor resistance at 60°
Engine temperature sensor resistance at 80°
Engine temperature sensor resistance at 100°
General electrical system
Battery cold test current
380
Ampere
to DIN standard
Alternator charging current
Consumables
Filling quantities and specifications
Engine oil viscosity
VW 506 01
SAE 0W-30|SAE 5W-30
Engine oil specification
Longlife
VW 506 01|VW 507 00
Manual gearbox oil
Direct gearbox 02E, New filling
7,20
litres
Manual gearbox oil
Direct gearbox 02E, Amount to change
5,20
litres
Manual gearbox oil specification
Manual gearbox oil specification
Direct gearbox 02E
G 052 182 A2
Original oil
Power steering oil specification
G 004 000 M2
Original oil
Cooling fluid specification
Brake fluid when changing
Brake fluid specification
Brake fluid specification
Air-conditioning system refrigerant
Refrigerant specification
Air-conditioning system oil
Air-conditioning compressor oil specification
G 052 154 A2
Original oil
Lighting
Front light sources
Low beam
up to 2005/06, with halogen headlamp
H1 12V 55W P14,5s
Low beam
from 2005/07, with halogen headlamp
H7 12V 55W PX26d
Low beam
with xenon headlights
D2S 85V 35W P32d-2
High beam
up to 2005/06, with halogen headlamp
H1 12V 55W P14,5s
High beam
from 2005/07, with halogen headlamp
H7 12V 55W PX26d
High beam
with xenon headlights
H7 12V 55W PX26d
Parking light
with halogen headlamp
W5W 12V 5W W2,1x9,5d Longlife
Parking light
with xenon headlights
W5W 12V 5W W2,1x9,5d blue
Fog lamps
up to 2005/06
H1 12V 55W P14,5s
Fog lamps
from 2005/07
H11 12V 55W PGJ19-2
Front direction indicator
up to 2005/06
PY21W 12V 21W BAU15s yellow
Front direction indicator
from 2005/07
H21W 12V 21W BAY9s
Side direction indicator
up to 2005/06, inside the fender
W5W 12V 5W W2,1x9,5d
Side direction indicator
from 2005/07, in exterior rearview mirror
LED
Rear light sources
Rear direction indicator
up to 2005/06
P21W 12V 21W BA15s
Rear direction indicator
from 2005/07
PY21W 12V 21W BAU15s
Tail light
Taillight/brake light
P21/5W 12V 21/5W BAY15d
Stop lamp
Taillight/brake light
P21/5W 12V 21/5W BAY15d
Back-up lamp
up to 2005/06
P21W 12V 21W BA15s
Back-up lamp
from 2005/07
H21W 12V 21W BAY9s
Rear fog lamp
up to 2005/06
P21W 12V 21W BA15s
Rear fog lamp
from 2005/07
H21W 12V 21W BAY9s
License plate light
up to 2005/06
W5W 12V 5W W2,1x9,5d Longlife
License plate light
from 2005/07
C5W 12V 5W SV8,5 (11x35)
Internal light sources
Boot light
W5W 12V 5W W2,1x9,5d Longlife
Glove compartment light
W5W 12V 5W W2,1x9,5d Longlife
Change intervals
For service data
Engine control toothed belt change interval
up to 2003
every 90.000 km
Engine control toothed belt change interval
from 2004
every 120.000 km
Engine control toothed belt change interval
from 2007
every 150.000 km
Engine control toothed belt test mode
Engine control unit tensioning roller change interval
up to 2003
every 90.000 km
Engine control unit tensioning roller change interval
from 2004
every 240.000 km
Engine control unit tensioning roller change interval
from 2007
every 300.000 km
Accessory drive belt tensioning roller change interval
from 2004
every 240.000 km
Accessory drive belt tensioning roller change interval
up to 2003
every 90.000 km
Air filter change interval
every 60.000 km / 4 years
Fuel filter change interval
Fuel filter change interval
with bio-diesel
every 30.000 km
Brake fluid change interval
Transmission oil change interval
Gearbox 02E
every 60.000 km
Engine oil and filter change interval
according to service display
Interior filter change interval
every 30.000 km / 2 years
Tyre repair kit change interval
Check tyre repair kit durability.