General data
General basic values
Speed at maximum performance
Inlet valve play
Engine K7J, Cold engine
0,10 - 0,15
mm
Inlet valve play
Engine E7J, Cold engine
0,10
mm
Outlet valve play
Engine K7J, Cold engine
0,25 - 0,30
mm
Outlet valve play
Engine E7J, Cold engine
0,25
mm
Inlet valve stem diameter
Inlet valve stem diameter
Engine K7J
6,969 - 6,985
mm
Outlet valve stem diameter
Outlet valve stem diameter
Engine K7J
6,955 - 6,971
mm
Number of spark plugs/glow plugs required
Minimum engine oil pressure when idling
Maximum deformation of cylinder head
Minimum cylinder head height
Cooling system
Cooling system pressure (radiator cap opening pressure)
Thermostat opens at temperature
Belt info
General dimensions
Accessory drive belt size
up to 1998/12, with hydraulic servo-steering
4PK1000
Accessory drive belt size
up to 1998/12, with hydraulic servo-steering, with air-conditioning
4PK1237
Accessory drive belt size
from 1999/01, Alternator , with hydraulic servo-steering
5PK1100
Accessory drive belt size
from 1999/01, Alternator , with hydraulic servo-steering, with air-conditioning
6PK1751
Accessory drive belt size
up to 1998/12, Alternator
3PK1038
Ignition system
Ignition system values
Spark gap
Manufacturer CHAMPION
0,95±0,05
mm
Spark gap
Manufacturer EYQUEM
0,90±0,10
mm
Spark gap
Manufacturer NGK
0,90±0,10
mm
Spark plugs / glow plugs different
Manufacturer EYQUEM
RFC 58 LZ 2E
Fuel system
Fuel system in general
Mixture processing designation
Mixture processing manufacturer
System pressure
1,06
bar
No adjustment possible
Exhaust gas test values
General exhaust-gas-relevant values
Diagnostic socket location
Behind the fuse box cover.
Idling speed with manual gearbox
700 - 800
1/min
No adjustment possible
Minimum engine oil temperature at VET
Petrol exhaust gas values
CO content at increased idling
Maximum HC content at idling
Brake system
Brake dimensions
Front axle brake disc thickness
Front axle brake disc thickness wear limit
Maximum lateral run-out of front axle brake disc
Rear axle brake drum diameter
Rear axle brake drum diameter
with increased useful load
228,30
mm
Rear axle brake drum diameter wear limit
Rear axle brake drum diameter wear limit
with increased useful load
229,50
mm
Front axle brake lining thickness
with backing plate
17,80
mm
Rear axle brake lining thickness
with ABS, Secondary lining
3,15
mm
Rear axle brake lining thickness
without ABS, Secondary lining
2,80
mm
Rear axle brake lining thickness
with increased useful load, with ABS, Secondary lining
4,80
mm
Rear axle brake lining thickness
with increased useful load, without ABS, Secondary lining
4,50
mm
Rear axle brake lining thickness
with ABS, Primary lining
4,60
mm
Rear axle brake lining thickness
without ABS, Primary lining
4,20
mm
Rear axle brake lining thickness
with increased useful load, with ABS, Primary lining
4,80
mm
Rear axle brake lining thickness
with increased useful load, without ABS, Primary lining
4,50
mm
Front axle brake lining thickness wear limit
with backing plate
7,50
mm
Rear axle brake lining thickness wear limit
with backing plate
2,00
mm
Front axle brake disc diameter
Front axle brake piston diameter
Consumables
Filling quantities and specifications
Engine oil viscosity
ACEA A3/B3
0W-40, 5W-30, 5W-40, 10W-40, 10W-60, 15W-40
Engine oil viscosity
ACEA A5/B5
SAE 0W-20|SAE 0W-30|SAE 5W-30
Manual gearbox oil specification
Automatic gearbox oil
Amount to change
3,50
litres
Automatic gearbox oil specification
Gearbox DP0
ATF Dexron III
Power steering oil specification
Cooling fluid specification
Brake fluid when changing
Brake fluid specification
Air-conditioning system refrigerant
Refrigerant specification
Air-conditioning system oil
Air-conditioning compressor oil specification
Lighting
Front light sources
Parking light
W5W 12V 5W W2,1x9,5d Longlife
Front direction indicator
Yellow direction indicator lens
P21W 12V 21W BA15s
Front direction indicator
White direction indicator lens
PY21W 12V 21W BAU15s yellow
Rear light sources
Internal light sources
Interior light
Festoon 12V 7W SV8,5 (11x35)
Boot light
Festoon 12V 5W SV8,5 (11x41)
Change intervals
For service data
Engine control toothed belt change interval
every 120.000 km / 5 years
Engine control toothed belt test mode
not prescribed by the manufacturer
Accessory drive belt change interval
every 120.000 km / 5 years
Air filter change interval
from 1999/08
every 60.000 km / 4 years
Air filter change interval
from 2001/04
every 30.000 km / 4 years
Air filter change interval
up to 1999/07
every 60.000 km
Fuel filter change interval
from 2003/01
every 120.000 km
Fuel filter change interval
up to 2002/12
every 60.000 km
Spark plug change interval
Brake fluid change interval
from 1999/03
every 120.000 km / 4 years
Brake fluid change interval
up to 1999/02
every 60.000 km
Engine coolant change interval
every 120.000 km / 4 years
Engine oil and filter change interval
from 2001/04
every 30.000 km / 2 years
Engine oil and filter change interval
up to 2001/03
every 20.000 km / 2 years
Replace wireless remote control battery
up to 2004
every 2 years
(If present)
Interior filter change interval
from 2001/04
every 30.000 km
Interior filter change interval
up to 2001/03
every 20.000 km
Air-conditioning system test mode