General data
General basic values
Speed at maximum performance
Speed at maximum performance
Speed at maximum torque
Engine ABD
2400 - 2800
1/min
Speed at maximum torque
Engine AEX
2800 - 3200
1/min
Compensation for valve play
Inlet valve opens/closes in degrees of crank angle
Engine ABD
3°+/27°+
- before TDC+ after TDC/- before BDC+ after BDC
Inlet valve opens/closes in degrees of crank angle
Engine AEX
10°+/27°+
- before TDC+ after TDC/- before BDC+ after BDC
Outlet valve opens/closes in degrees of crank angle
Engine ABD
31°-/7°-
- before BDC+ after BDC/- before TDC+ after TDC
Outlet valve opens/closes in degrees of crank angle
Engine AEX
27°-/10°-
- before BDC+ after BDC/- before TDC+ after TDC
Inlet valve stem diameter
from 1992/08, Engine ABD
6,970
mm
Inlet valve stem diameter
up to 1992/07, Engine ABD
7,960
mm
Inlet valve stem diameter
Outlet valve stem diameter
from 1992/08, Engine ABD
6,950
mm
Outlet valve stem diameter
up to 1992/07, Engine ABD
7,950
mm
Outlet valve stem diameter
Number of spark plugs/glow plugs required
Compression pressure
7,00 - 15,00
bar
Difference max. 3 bar
Maximum deformation of cylinder head
Minimum cylinder head height
Cooling system
Cooling system pressure (radiator cap opening pressure)
Thermostat opens at temperature
Cooling fan is switched off at temperature
Cooling fan is switched off at temperature
Cooling fan is switched on at temperature
Cooling fan is switched on at temperature
Belt info
General dimensions
Accessory drive belt size
Engine ABD, without power steering
21,36 x 737
Accessory drive belt size
Ignition system
Ignition system values
Ignition time
-5°00'±1°00'
- before TDC + after TDC
Maximum ignition cable resistance
Spark gap
Engine AEX, Manufacturer BOSCH
1,00±0,10
mm
Spark plugs/glow plugs BOSCH
Spark plugs/glow plugs BOSCH
Spark plugs/glow plugs CHAMPION
Spark plugs/glow plugs BERU
Spark plugs/glow plugs BERU
Spark plugs/glow plugs NGK
Ignition distributor manufacturer
Ignition distributor manufacturer
Version 2
Magneti Marelli
Secondary resistance ignition coil
Secondary resistance ignition coil
Initial coil primary resistor
Initial coil primary resistor
Fuel system
Fuel system in general
Mixture processing designation
Engine ABD
Mono-injection
Mixture processing designation
Engine AEX
Bosch Motronic
Mixture processing manufacturer
System pressure
Engine ABD
0,80 - 1,20
bar
System pressure
Engine AEX, with reduced pressure
2,50
bar
System pressure
Engine AEX, without reduced pressure
3,00
bar
Exhaust gas test values
General exhaust-gas-relevant values
Diagnostic socket location
from 1993/08
The diagnostic socket is located in the center of the dashboard behind a cover.
Idling speed with manual gearbox
Engine ABD
750 - 850
1/min
Idling speed with manual gearbox
Engine AEX
650 - 750
1/min
Minimum engine oil temperature at VET
Petrol exhaust gas values
Ignition time
-5°00'±1°00'
- before TDC + after TDC
CO content at increased idling
Maximum HC content at idling
Petrol conditioning speed
Speed for disturbance variable
Engine ABD
650 - 950
1/min
Speed for disturbance variable
Engine AEX
550 - 850
1/min
Alternative procedure
Read out error log of the control unit
Brake system
Brake dimensions
Front axle brake disc thickness
Front axle brake disc thickness wear limit
Rear axle brake drum diameter
Rear axle brake drum diameter wear limit
Front axle brake lining thickness
Rear axle brake lining thickness
Front axle brake lining thickness wear limit
without backing plate
2,00
mm
Rear axle brake lining thickness wear limit
without backing plate
2,50
mm
Front axle brake disc diameter
Front axle brake piston diameter
Wheel brake cylinder diameter
Electrical system
Measuring values of sensors and actuators
Engine temperature sensor resistance at 0°
Engine temperature sensor resistance at 5°
Engine temperature sensor resistance at 15°
Engine temperature sensor resistance at 20°
Engine temperature sensor resistance at 25°
Engine temperature sensor resistance at 35°
Engine temperature sensor resistance at 40°
Engine temperature sensor resistance at 45°
Engine temperature sensor resistance at 50°
Engine temperature sensor resistance at 60°
Engine temperature sensor resistance at 80°
Engine temperature sensor resistance at 100°
Injection valve resistance
Engine ABD
1,20 - 1,60
Ohm
Injection valve resistance
Engine AEX
14,00 - 17,00
Ohm
General electrical system
Alternator charging current
Consumables
Filling quantities and specifications
Engine oil viscosity
VW 500 00
0W-40, 5W-30, 10W-40
Engine oil viscosity
VW 501 01
SAE 0W-40|SAE 5W-30|SAE 5W-40|SAE 5W-50|SAE 10W-40|SAE 10W-60|SAE 15W-40
Engine oil viscosity
VW 502 00
SAE 0W-30|SAE 0W-40|SAE 5W-30|SAE 5W-40|SAE 10W-40
Engine oil specification
VW 500 00|VW 501 01|VW 502 00
Manual gearbox oil specification
Power steering oil specification
G 004 000 M2
Original oil
Cooling fluid specification
Brake fluid when changing
Brake fluid specification
Air-conditioning system refrigerant
Refrigerant specification
Air-conditioning system oil
Harrison compressor
296
cm³
Air-conditioning system oil
Sanden compressor
115
cm³
Air-conditioning compressor oil specification
G 052 154 A2
Original oil
Lighting
Front light sources
Low beam
with double headlamp
H1 12V 55W P14,5s
Low beam
with single headlamp
H4 12V 60/55W P43t
High beam
with double headlamp
H1 12V 55W P14,5s
High beam
with single headlamp
H4 12V 60/55W P43t
Parking light
with single headlamp
T4W 12V 4W BA9s
Parking light
with double headlamp
W5W 12V 5W W2,1x9,5d Longlife
Front direction indicator
Yellow direction indicator lens
P21W 12V 21W BA15s
Front direction indicator
White direction indicator lens
PY21W 12V 21W BAU15s yellow
Rear light sources
Internal light sources
Glove compartment light
Festoon 12V 3W SV7-8 (8,2x28)
Change intervals
For service data
Air filter change interval
every 60.000 km / 2 years
Spark plug change interval
Spark plug change interval
Engine ABD, Manufacturer BOSCH
every 30.000 km
Brake fluid change interval
Interior filter change interval